rev. 01-january-2010 rev. 01-january-2010 g series 804 dimensions in inches (millimeters) and are subject to change without notice. ? 2010 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com g-21 e-mail: sales@glenair.com rev. 01-january-2010 series 804 push-pull mighty mouse overmolded asap cordset ordering information 804-015 glenairs asap mighty mouse overmolded cordsets offer environmental protection and excellent cold temperature flexibility. these cables are 100% tested and ready to use. standard overmolded cables feature low smoke zero halogen polyurethane jackets. tired of set-up charges and factory minimums? glenairs mighty mouse asap cordsets have no minimum order quantity and no lot charges. overmolded cordset series 804 harsh environment shielded cordsets these overmolded cordsets withstand abrasion and chemical exposure. low smoke zero halogen jacket reduces the amount of toxic and corrosive gasses emitted during combustion. cable construction features silver coated stranded conductors with tfe insulation, tinned copper braid shield and extruded polyurethane jacket. choose single-ended pigtails or double-ended "back- to-back" versions. braid shield is attached directly to connector with band-it ? straps. semi-rigid polyamide overmold provides strain relief and environmental sealing. series 801 cordsets are now available with size #20hd, #16 and #12 contacts. ordering information is found on the following pages. abrasion-resistant polyurethane jacket provides cold temperature fexibility and high strength. low smoke/zero halogen material meets requirements for low toxicity. 90% tinned copper braid is terminated directly to connector with stainless steel band-it ? strap. watertight overmold provides strain relief and protection. harsh environment cordset specifications cable jacket material thermoplastic polyurethane, black, low-smoke, zero-halogen cable shield tin-coated copper braid, 90% minimum coverage conductors silver coated stranded wire, tfe insulated, per m22759/11 band-it ? shield termination band stainless steel current rating #23 5 amps, #20hd 7.5 amps, #16 13 amps, #12 23 amps test voltage (dielectric withstanding voltage) #23 500 vac, #20hd 750 vac, #16 and #12 1800 vac sea level insulation resistance 200 megohms minimum operating temperature -30 c. to +105 c. solvent resistance, polyamide overmold excellent resistance to most solvents, fuels, and oils; poor resistance to strong acids and bipolar solvents (alcohol) shielding effectiveness 50 db minimum from 100mhz to 1000mhz. cable jacket flammability and toxicity toxicity index 3.9 per nes 713 oxygen index 28% per astm d-2863 smoke index 24 per nes 711
a b c e f g g j k l m series 804 dimensions in inches (millimeters) and are subject to change without notice. ? 2010 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com g-22 e-mail: sales@glenair.com rev. 01-january-2010 rev. 01-january-2010 rev. 01-january-2010 series 804 push-pull mighty mouse overmolded asap cordset ordering information 804-015 and 804-022 series 804 cordsets with size #23 contacts sample part number 804-015 -a c 2 m 7-10 p -72 series end a connector end b connector wire size shell material / finish insert arr. protective cover shell key pos. length 804-015 overmolded cordset, shielded, with low smoke/ zero halogen polyurethane jacket, size #23 contacts - a plug, with male pin contacts - b plug, with female socket contacts - c receptacle, with male pin contacts - d receptacle, with female socket contacts a plug, with male pin contacts b plug, with female socket contacts c receptacle, with male pin contacts d receptacle, with female socket contacts n no connector (single-ended) 2 #22 awg 4 #24 awg m aluminum / electroless nickel nf aluminum / cadmium with olive drab chromate znu aluminum / zinc-nickel with black chromate mt aluminum / nickel-ptfe z1 stainless steel / passivated 5-3 6-4 6-6 6-7 7-10 8-13 9-19 10-26 12-37 14-55 p metal protective covers included n no covers supplied omit for single master key a pos. a (normal) b pos. b c pos. c d pos. d overall length in inches 12 inch min . series 804 cordsets with size #20hd contacts sample part number 804-022 -a c 0 m 8-28 p -72 series end a connector end b connector wire size shell material / finish insert arr. protective cover shell key pos. length 804-022 overmolded cordset, shielded, with low smoke/ zero halogen polyurethane jacket, size #20hd contacts - a plug, with male pin contacts - b plug, with female socket contacts - c receptacle, with male pin contacts - d receptacle, with female socket contacts a plug, with male pin contacts b plug, with female socket contacts c receptacle, with male pin contacts d receptacle, with female socket contacts n no connector (single-ended) 0 #20 awg 2 #22 awg m aluminum / electroless nickel nf aluminum / cadmium with olive drab chromate znu aluminum / zinc-nickel with black chromate mt aluminum / nickel-ptfe z1 stainless steel / passivated 6-23 7-25 8-28 9-210 12-220 14-235 p metal protective covers included n no covers supplied omit for single master key a pos. a (normal) b pos. b c pos. c d pos. d overall length in inches 12 inch min .
rev. 01-january-2010 rev. 01-january-2010 g series 804 dimensions in inches (millimeters) and are subject to change without notice. ? 2010 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com g-23 e-mail: sales@glenair.com rev. 01-january-2010 series 804 push-pull mighty mouse overmolded asap cordset ordering information 804-018 and 804-019 series 804 cordsets with size #16 contacts sample part number 804-018 -a c 6 m 9-4 p -72 series end a connector end b connector wire size shell material / finish insert arr. protective cover shell key pos. length 804-018 overmolded cordset, shielded, with low smoke/ zero halogen polyurethane jacket, size #16 contacts - a plug, with male pin contacts - b plug, with female socket contacts - c receptacle, with male pin contacts - d receptacle, with female socket contacts a plug, with male pin contacts b plug, with female socket contacts c receptacle, with male pin contacts d receptacle, with female socket contacts n no connector (single-ended) 6 #16 awg 8 #18 awg m aluminum / electroless nickel nf aluminum / cadmium with olive drab chromate znu aluminum / zinc-nickel with black chromate mt aluminum / nickel-ptfe z1 stainless steel / passivated 6-1 8-2 9-4 10-5 12-7 14-12 p metal protective covers included n no covers supplied omit for single master key a pos. a (normal) b pos. b c pos. c d pos. d overall length in inches 12 inch min . series 804 cordsets with size #12 contacts sample part number 804-019 -a c 2 m 10-2 n -72 series end a connector end b connector wire size shell material / finish insert arr. protective cover shell key pos. length 804-019 overmolded cordset, shielded, with low smoke/ zero halogen polyurethane jacket, size #12 contacts - a plug, with male pin contacts - b plug, with female socket contacts - c receptacle, with male pin contacts - d receptacle, with female socket contacts a plug, with male pin contacts b plug, with female socket contacts c receptacle, with male pin contacts d receptacle, with female socket contacts n no connector (single-ended) 2 #12 awg 4 #14 awg m aluminum / electroless nickel nf aluminum / cadmium with olive drab chromate znu aluminum / zinc-nickel with black chromate mt aluminum / nickel-ptfe z1 stainless steel / passivated 7-1 10-2 12-2 12-3 14-5 p metal protective covers included n no covers supplied omit for single master key a pos. a (normal) b pos. b c pos. c d pos. d overall length in inches 12 inch min .
a b c e f g g j k l m series 804 dimensions in inches (millimeters) and are subject to change without notice. ? 2010 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com g-24 e-mail: sales@glenair.com rev. 01-january-2010 rev. 01-january-2010 rev. 01-january-2010 right angle cordsets how to order right angle cordsets insert the letter r after the end a or end b connector letter designator. example straight cable 804-015-aa4m6-4pn-48 right angle 804-015-ar a r 4m6-4pn-48 series 804 push-pull mighty mouse overmolded asap cordset dimensions 804-015, 804-018, 804-019 length + 2.0/-0.0 (+50.8/ -0.0) 12 in. (300 mm.) min. a max. b max. series 804 receptacle optional protective cover with polyurethane wire rope polyamide overmolded strain relief shielded jacketed cable master key located 180 from cable exit length + 2.0/-0.0 (+50.8/ -0.0) 12 in. (300 mm.) min. c max. e max. d max. dimensions shell size a max. b max. c max. d max. e max. in. mm. in. mm. in. mm. in. mm. in. mm. 5 2.3 55.9 0.6 15.2 1.5 38.1 0.6 15.2 2.0 48.3 6 2.3 55.9 0.6 15.2 1.5 38.1 0.6 15.2 2.0 48.3 7 2.4 55.9 0.7 17.8 1.5 38.1 0.7 17.8 2.2 53.3 8 2.5 58.4 0.8 19.0 1.6 40.6 0.8 19.1 2.3 55.9 9 2.7 66.0 0.9 21.6 1.9 48.3 0.9 21.6 2.6 61.0 10 2.7 66.0 0.9 21.6 1.9 48.3 0.9 21.6 2.6 61.0 12 3.1 73.7 1.1 27.9 2.2 55.9 1.1 27.9 3.0 73.7 14 3.4 81.3 1.3 33.0 2.5 63.5 1.3 33.0 3.5 83.8
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